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MTM0070 Materials engineering

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Calculate the punch force F (N) required to complete blanking. Circle with diameter of 18.5 mm must be cut out of the material with 5.1 mm in thickness and 104 MPa tensile strenght.

where L - the total length sheared, mm;

      s - thickness of material, mm;

      τ1 (tau1) - shear strength of material, MPa;

      Rm - tensile strength of material, MPa.

Relative error +/- 1% allowed. Circle circumference is L=pi()*d.

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Which sheet forming operations were used in the manufacturing process of the product shown in the figure?

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Using which type of heat treatment is it possible to eliminate the traces of work hardening in deformed metal?

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Which sheet forming operations were used in the manufacturing process of the product shown in the figure?

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How do metal properties (strength, ductility) change after cold-work hardening?

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Which sheet forming operations were used in the manufacturing process of the product shown in the figure?

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Due to hardening by cold working...

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Find the force (F) needed for guillotine cutter to chop metal sheet. The thickness of material is 2 mm and tensile strength is 203 MPa. The angle between the blades of the cutter φ is 7 degrees.

where s - thickness of material, mm;

       Rm - tensile strength, MPa;

        τ1 (tau) - material's shear strength, MPa;

        φ (fi) - the angle between the blades of the cutter (usually 6-8 degrees).

Provide answer in Newtons.

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Which of the following casting methods is best for single series production?

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Would you prefer forging or casting for following automotive components, and why?

Image failed to load: Automotive Parts Made by Closed Die Forging Process

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