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MTM0070 Materials engineering

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Which sheet forming operations were used in the manufacturing process of the product shown in the figure?

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Calculate clearance between the steel punch and the die z (mm). The material thickness is 1.3 mm, tensile strength 490 MPa, and the type of punch-dependent factor k is 0.01.

where  k – punch material-dependent factor

        s – material thickness, mm;

        Rm - tensile strength, MPa;

         tau 1 (τ1) – material shear strength (τ1= Rm x 0.8), MPa.

Provide the answer in millimeters with accuracy of three decimal places. Use "." as decimal separator.

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Which sheet forming operations were used in the manufacturing process of the product shown in the figure?

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Which sheet forming operations were used in the manufacturing process of the product shown in the figure?

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Which sheet forming operations were used in the manufacturing process of the product shown in the figure?

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Calculate the punch force F (N) required to complete blanking. Circle with diameter of 20.9 mm must be cut out of the material with 7.9 mm in thickness and 322 MPa tensile strenght.

where L - the total length sheared, mm;

      s - thickness of material, mm;

      τ1 (tau1) - shear strength of material, MPa;

      Rm - tensile strength of material, MPa.

Relative error +/- 1% allowed. Circle circumference is L=pi()*d.

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Find the force (F) needed for guillotine cutter to chop metal sheet. The thickness of material is 5 mm and tensile strength is 223 MPa. The angle between the blades of the cutter φ is 7 degrees.

where s - thickness of material, mm;

       Rm - tensile strength, MPa;

        τ1 (tau) - material's shear strength, MPa;

        φ (fi) - the angle between the blades of the cutter (usually 6-8 degrees).

Provide answer in Newtons.

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Knowing that the Al-alloy used is AlCu4Mg1 choose the solution treatment temperature using the Al-Cu phase diagram. The goal is to achieve α phase solid solution.

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In this practicum we are using an Aluminium alloy AlCu4Mg1. What is the approximate chemical composition of this alloy?

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What is SiAlON?

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